Task 5: – Evaluate and justify the use of either pneumatic or hydraulic fluid power technology for a given industrial application. Gasket blanking machine During maintenance on one of the four V12 Wasilla’s it became apparent that the cylinder gaskets will need to be replaced for a new time interval due to failures, you have been tasked to design a new machine that will blank the gaskets. The operation sequence of the machine is as follows 1/ Gasket material placed onto the loading bed. 2/ Guard has to be lowered and (interlocked). 3/ Once interlocked the gasket material is moved to the blanking area using a suitable method. 4/ A signal is required to show material located correctly 5/ Double handed start by operator to blank gasket 6/ Upon completion and retraction of the ram the finished gasket is ejected. 7/ Once gasket ejected and the guard is opened You must select and arrange appropriate sensors to make the cycle work. Task 6: – LO 4.2 Evaluate and discuss the technical requirements and commercial considerations for the blanking machine above. Assuming that bought out gaskets are £210, material cost = £35 which will allow 25 gaskets to be produced, the cycle time for the process is 1.5 mins per gasket and operator cost is £8 per hour. Task 7: – LO 4.3 Identify and discuss the appropriate health and safety requirements for the design, installation, maintenance and use of the blanking machine detailed above.
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