You are a design engineer in a manufacturing company and have had an enquiry from a company to produce a multi-functional adventure light for a specific use. The design brief below gives the details of what is required- from the brief determine the specific customer requirements. Investigate the type of activities being undertaken so that you fully understand the environment that the product is being designed for, if there any areas where there is insufficient detail seek clarification with the customer Customer design Brief – Multi-functional Outdoor Light A client has inquired about the design and development of a Multi-Functional Outdoor Light. Company Overview – Outdoor X-treme is company offering a wide range of outdoor activities which include the following: – 1/ Orienteering 2/ Survival skills 3/ Team Building 4/ Rock Climbing / Coasteering The company has 35 centres across the United Kingdom and employ in the order of 35-40 instructors/trainers at each centre. The initial product will be tested at one centre and based on successful field trials this will be rolled out to all 35 centres. Product parameters The company has a need for an outdoor light that will fulfil the following: – The light must be fully waterproof and have a range of lighting levels that can be easily altered. The light must have ability to have an emergency setting to send the Morse code signal for S.O.S. additional to this it must have the ability for a night setting which emits a red light. The light must be light weight and have the following methods of attachment – hand held, attachment to the wrist, attachment to the instructor’s head and attachment to the instructor’s belt / rucksack. The method of power needs to be portable and contained within the light and additional desirable features would be recharging whilst in use and the ability to float. Expected cost per Item to the customer is in the range of £40-£50. LO 1.2 The customer has requested that you present the major design parameters based on the design brief supplied – this should also include your research on the activities that the product will be used for and an overview of competitor’s products (Current market research) – this will take the form of a visual presentation using a suitable medium. LO 1.3 Based on the above information you are tasked with the generation of a detailed design specification for all major parameters and features – include any relevant technical data that has been researched or derived in the specification. LO 1.4 The customer has requested that you show how the derived specification meets all the requirements of the initial brief supplied. You are to supply a report that demonstrates that all the requirements of the customer will be met. Design & Development of the customer’s product. LO 2.1 The customer has requested that you develop a range of suitable solutions for the P.D.S that have been analysed to ensure conformity this will include visual representation of the ideas and technical detail on the manufacturing processes, materials, methods of assembly, bought in parts and components. LO 2.2 Produce a range of conceptual designs that you have developed to meet the customer requirements, from this carry out a detailed evaluation that demonstrates how these designs meet the customer requirements LO 2.3 Use a range of techniques that allows a detailed objective comparison to aid in the selection of the best options that satisfy all the requirements of the customers deign brief. LO 2.4 For the completed designs that have been developed in LO2.2 demonstrate how they conform to the PDS and meet or exceed the customers’ requirements, note this may mean the use of simulation software, design calculations, costing calculations and any other suitable resource or design technique. LO 2.5 Produce a detail final design report that covers all aspects of the design process undertaken and the final solution that has been developed for the customer. You should provide a formalised written report of approximately 2500 words that contains: Title page Abstract/introduction Contents and table of figures Page and Section numbering Introduction to the design scenario Background research and literature survey into types of designs which is clearly referenced Outline technical calculations Engineering considerations for the design Materials selection Manufacturing processes Detailed costings Outline PDS Report conclusions Bibliography
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